Flexible capacity
scale up for a launch or spike, scale down when it clears
PRODUCTION SUPPORT SERVICES
The build, pack, and prep work your line can't absorb, handled.
When volume outpaces your capacity, PLI Assembly puts a skilled, scalable crew on the work, at your facility or ours, so you hit your schedule without adding permanent overhead. Below is the full range of our production support.
Stock photo: Shixart1985 · CC BY 2.0 — pending PLI photography
01 — Service
ASSEMBLY &
SUB-ASSEMBLY
Manual and semi-automated assembly of components, sub-assemblies, and finished product, built to your bill of materials and your standards. Whether it's an overflow run, a launch, or an ongoing program, we bring the people and the process to keep production moving.
- Component and sub-assembly build
- Finished-product assembly
- Overflow and launch support
- Work to your specifications and quality criteria
Stock photo: Shixart1985 · CC BY 2.0 — pending PLI photography
02 — Service
PACKAGING
Pack, repack, and prepare product for shipment, exactly the way your customer expects it. From standard cartoning to retail-ready and custom packaging, we handle the volume your line can't.
- Primary and secondary packaging
- Retail-ready and custom packaging
- Repacking and carton changes
- Labeling to spec
Stock image — pending PLI photography
03 — Service
KITTING
Group components and parts into production-ready or ship-ready kits, counted, sequenced, and labeled, so the right pieces arrive together and ready to use.
- Production and service kits
- Component grouping and sequencing
- Counting, labeling, and verification
- Ship-ready and line-side kitting
Stock photo: Shixart1985 · CC BY 2.0 — pending PLI photography
04 — Service
SECONDARY
OPERATIONS
The finishing and prep steps between production and shipment. When you need light manufacturing or added processing without tying up your own line, we take it on.
- Light assembly and finishing
- Testing and inspection support
- Trimming, sorting, and prep work
- Value-added processing
Stock image — pending PLI photography
05 — Service
RELABELING &
REPACKAGING
Correct, update, and re-prepare product that needs new labels, new packaging, or a fresh presentation, without scrapping and starting over.
- Label changes and corrections
- Repackaging and re-cartoning
- Packaging rework and updates
- Compliance and market-specific labeling
Stock image — pending PLI photography
06 — Service
REWORK
Recover product that would otherwise be scrapped or returned. We correct the defect, replace components where needed, verify the fix, and document the result.
- Defect correction and repair
- Component replacement and reassembly
- Packaging and label rework
- Verification of reworked product
Stock image — pending PLI photography
WHERE WE WORK.
At your facility
At a PLI center
At your supplier
WHY PLI ASSEMBLY.
No permanent overhead
capacity without adding headcount or capital
Quality built in
checks integrated into the work, not bolted on after
Experienced teams
crews that work to your standards
Clear reporting
output and quality documented
One partner
part of the PLI family, with quality and workforce support one call away
FAQ.
What does PLI Assembly do?
Assembly and sub-assembly, packaging, kitting, secondary operations, relabeling and repackaging, and rework.
Can you work at our site or yours?
Both, at your facility, a PLI center, or your supplier.
Can you handle overflow and launch volume?
Yes, crews scale with your volume for launches, spikes, and overflow.
Do you build to our specifications?
Yes, we work to your bill of materials, standards, and quality criteria.
How fast can you start?
Same-day mobilization for urgent needs.
NEED CAPACITY FAST?
CALL PLI ASSEMBLY.
Tell us what you need built or packed and we'll put the right crew on it.